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Sterilisation

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Definition
When to use sterilisation
How to sterilise
Steam sterilisation
Gas plasma
Ethylene oxide and low-temperature steam with formaldehyde


Definition

Sterilisation is a process used to make a reusable medical device free from viable microbes, including bacterial spores and viruses.


When to use sterilisation

All reusable medical devices that penetrate skin or mucous membranes or enter a sterile body cavity (i.e. high-risk items) must be sterilised. If the item needs to be sterile for use, it should be processed within a Sterile Services Department and wrapped to maintain its sterility. If the piece of equipment is heat sensitive, you should store it clean until required and then sterilise it immediately prior to use. If the item does not need to be sterile for use, you may sterilise it after cleaning and store it in clean, dry conditions, e.g. within a clean, airtight box.


How to sterilise

Cleaning is an essential first step in preparing all reusable medical devices for sterilisation (refer to Cleaning). You can sterilise items by moist heat at raised pressure (steam sterilisation), by dry heat at normal pressure (hot air), or by using ethylene oxide at sub-atmospheric or high pressure. You can also use low-temperature steam with formaldehyde. However, unless the application of heat or moisture will damage the medical device, then you should always use steam sterilisation in preference to the other methods since it is more reliable and you can monitor it more effectively.

Methods of sterilisation are fully described by the Medical Devices Agency (www.medical-devices.gov.uk/mda)4. Methods of sterilisation must be managed, designed, validated, verified and operated according to Health Technical Memorandum 201015. Each machine must have a logbook in which you record all details of testing, maintenance and inspection. You need to retain all the maintenance and test records in the machine's logbook for at least 21 years6.

Many invasive items are packaged or contained before sterilisation to protect them from recontamination on removal from the steriliser and whilst being stored for reuse. However, if you intend to wrap medical devices prior to sterilisation, you must take care to use a porous load (the type of) steriliser which is designed, commissioned and validated to sterilise this type of load.

If purchasing medical devices from outside of the UK it is important to know that such equipment can be processed at different temperatures to those used within the UK.


Steam sterilisation

Steam sterilisation is the method of choice for sterilising reusable medical devices. However, it is not suitable for sterilising devices (e.g. fibreoptic endoscopes) that cannot withstand exposure to temperatures of 121 to 138°C at pressure higher than atmospheric. Steam sterilisation is achieved through direct contact of the device with pure dry saturated steam at the required temperature for the required time, in the absence of air.

The design and use of steam sterilisers has to meet the Pressure Equipment Regulations and the Pressure Systems Safety Regulations, which require periodic inspection of the pressure system to ensure its safety16-17. The Provision and Use of Work Equipment Regulations require adequate training of the operator18.

Wherever practicable, the Sterile Services Department should carry out sterilisation. However, in the absence of a central sterilising service, a benchtop steam steriliser may be used, provided it is validated, maintained and operated correctly and according to Device Bulletin 2002(06)18,19. Refer to Benchtop steam sterilisers for further information.

Sterilisation can be achieved using the following combinations of time and temperature15.

Table 3: Recommended times and temperatures for steam sterilisation
Sterilisation temperature
(°C)
Maximum allowable temperature
(°C)
Minimum holding time
(minutes)
115
118
30
121
124
15
126
129
10
134
137
3

You should use the higher temperature of 134 °C for three minutes, provided the medical device will withstand the temperature and associated pressure.

In the simplest type of steam steriliser (known as a downward displacement steriliser) air is removed by displacing it with steam. You can only use this sort of steriliser to sterilise unwrapped, non-porous medical devices. It is not suitable for sterilising the lumens of tubular devices or hollow devices.

A porous load steam steriliser incorporates a vacuum assisted air removal stage prior to steam admission. An air detector monitors the efficiency of the air removal process. You can use this type of steriliser to sterilise wrapped and porous items.

For both types of machine, you must take care to load the steriliser to ensure optimal sterilising conditions. Always follow the manufacturer’s instructions.

The quality of the steam can have a major influence on the efficacy of the sterilisation process. Impurities in the steam can have adverse effects on patients, equipment and the steriliser itself. Health Technical Memorandum 2031 provides advice on the generation, validation and periodic testing of steam supplies20. For smaller, benchtop steam sterilisers, the minimum water quality should be ‘water for irrigation BP’. The reservoir must be emptied at least daily and left dry overnight.


Gas plasma

Gas plasma sterilisation is not widely available. You may use this method to sterilise devices such as flexible and rigid endoscopes. However, this method is not suitable for devices with very long lumens and you must check the compatibility of the process with the device manufacturer. The device to be sterilised must be dry and placed in a specially designed package. Devices with lumens must be fitted with a special adaptor to allow the sterilant to reach all the surfaces.


Ethylene oxide and low-temperature steam with formaldehyde

You may use ethylene oxide and low-temperature steam with formaldehyde to sterilise heat sensitive medical devices. However, this method is not viable in the National Health Service and there are few systems in use. It is generally an industrial process.

This content is not intended nor does it replace individual professional advice. Please contact a healthcare professional or seek advice from NHS Direct (0845 46 47) NHS Direct Wales (0845 46 47) or NHS 24 in Scotland (08454 24 24 24).

last reviewed 01 January 2005
last updated 05 January 2005

 

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